Some automation initiatives are about pace. Others are about security. Now and again, you get each. That’s precisely what occurred at a bakery that just lately deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the danger, calculated the ROI, and made a smart move shortly. Here’s what made this such an easy win.
From ergonomic pressure to a wise funding
This buyer makes English muffins which are utilized in a widely known quick meals breakfast sandwich. They don’t seem to be delivery to retail, however the quantity is excessive, and every thing is tray packed. These trays should not heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in by one among our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though they’d not skilled a again damage but, they noticed the danger coming. Their objective was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made good sense
They initially thought of shopping for one palletizer to serve two packaging strains. However after they ran by the structure and product move, they realized that switching between merchandise would require fast pallet alternative. Any delays would threat shutting down their packaging line.
So that they selected to buy two palletizing cells as a substitute. Even with the elevated funding, tinheritor return on funding was nonetheless underneath 12 months. That made the choice even simpler.
Versatile gear that adapts to vary
Like many bakeries, this buyer expects adjustments in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 offered the attain and suppleness they wanted, and Robotiq’s simulation instruments helped them verify that the system would match their area and meet their dealing with necessities.
They appreciated how straightforward it was to regulate the configuration if their product wants developed. That adaptability was simply as necessary because the efficiency itself.
Set up dealt with by a trusted companion
Their native integrator, a Robotiq Professional Companion, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help bundle, we stayed out there in case they wanted help.
Our objective is to assist prospects succeed, whether or not by direct service or collaboration with trusted companions.
Two shifts, robust payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That type of schedule makes the associated fee justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Answer usually pays for itself in underneath a yr.
Once you add in additional time or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two amenities within the area. The primary one has room for as much as two extra palletizers. The second web site might have three or 4. Past that, they function different amenities underneath totally different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are an excellent match for palletizing automation
In case you have ever labored in a bakery, you realize the trays. They’re giant, they stack excessive, and they’re laborious on the physique. Only one again damage might value greater than an entire palletizing system. Even earlier than accidents occur, the productiveness beneficial properties alone could make a powerful enterprise case.
Palletizing automation in bakeries isn’t just about pace. It’s about security, consistency, and conserving your folks wholesome whereas conserving your strains working.
Ultimate ideas: begin sooner, save sooner
One factor I all the time inform prospects is that this. In case you are nonetheless palletizing by hand, you might be already spending greater than you’ll want to. Every single day with out automation is a day you might be lacking out on financial savings and taking up pointless threat.
In case you are working lengthy shifts, transferring heavy trays, or counting on a small workforce to maintain issues transferring, now could be the time to think about a wiser manner.
Wish to see if Robotiq Palletizing Options can suit your manufacturing facility wants? Reply a sequence of questions to search out out in a matter of minutes!
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