How PAL Prepared and PAL Collection make palletizing safer for each operator

October is Secure Work Month and an ideal time to rethink end-of-line security.

For meals and beverage producers, the place manufacturing by no means stops, security dangers typically cover in plain sight. One of the crucial widespread and dear examples is handbook palletizing.

Repetitive lifting, twisting, and stacking on the finish of the road result in pressure accidents, fatigue, and turnover. These duties don’t simply sluggish manufacturing; they quietly drain revenue by way of absenteeism and compensation prices.

The excellent news: palletizing automation has developed. With Robotiq’s PAL Prepared and PAL Collection, plant managers can scale back accidents, increase uptime, and create a safer, extra productive office — beginning immediately.

Why ergonomics and security are strategic priorities

The ROI of ergonomics in manufacturing is surprisingly excessive. When employees keep away from fatigue and harm, firms save on substitute labor, compensation claims, and downtime — whereas additionally bettering morale and retention.

 Investing in robotic palletizing isn’t nearly effectivity, it’s about defending your workforce and your backside line.

“[Manual palletizing] was an ergonomically unfriendly activity. These circumstances are 30 kilos once they come off the road, at six circumstances per minute. We had two operators doing that job, and on a shift, they may carry 100 thousand kilos. These operators now have forklift certifications and have been reallocated to different areas of the plant the place they had been wanted.

Mark Majkrzak
Founder at RAIN Pure Mountain Spring Water

If you would like to take a deeper dive into this subject and consider the direct and oblique prices of Musculoskeletal Dysfunction (MSD) accidents,  I invite you to observe our unique webinar with security professional, Carla Silver: Security pays – making a case for a cobot palletizer to cut back ergonomic accidents and supply an ROI. 

PAL Prepared: Security from day one

PAL Prepared is a production-ready palletizing cell — absolutely assembled, examined, and able to run on day one. It’s constructed for real-world manufacturing environments the place security, reliability, and uptime matter most.

Key security options embrace:

• Good Infeed System: Automates field presentation, eliminating bending and twisting motions.
• Constructed-in Security Scanners: Detect human presence and sluggish or pause robotic movement immediately.
• Compact Footprint & Mobility: Suits tight areas and strikes simply between strains — no everlasting fencing required.
• PowerPick Multi Vacuum Gripper: Dependable field dealing with and easy movement management stop sudden collisions.
• Pre-validated Security Logic: Each PAL Prepared cell is examined earlier than cargo to make sure compliance and peace of thoughts.

With PAL Prepared, producers can automate quick whereas making certain a secure transition for his or her operators.

PAL Collection: Scalable security for increasing operations

When it’s time to scale, PAL Collection takes security and consistency to the following degree. It’s a modular palletizing platform constructed on the identical basis as PAL Prepared — however designed to develop along with your manufacturing unit.
Every deployment makes use of the identical software program, security logic, operator interface, and design structure, so scaling doesn’t imply retraining or revalidating from scratch.

Why it really works:

• Standardized security configuration throughout a number of websites
• Modular add-ons for development with out new integration work
• Constant operator expertise throughout each cell
• Scalable with out the chance of customized one-offs

PAL Collection lets producers scale safely and confidently — whether or not increasing a single line or automating throughout a number of amenities.

The true price of handbook palletizing

Guide palletizing duties can contain 700+ lifts per employee per shift — repetitive motions that put monumental stress on the again, shoulders, and joints. Over time, this results in misplaced time, employee turnover, and continual accidents.

In distinction, collaborative palletizing programs like PAL Prepared and PAL Collection take away the ergonomic burden totally. Cobots tackle the heavy, repetitive work, whereas staff transfer into roles that require ability, oversight, and inventive problem-solving.

This shift doesn’t remove jobs — it upgrades them. Employees keep secure, motivated, and productive, and corporations see measurable good points in each security and output.

October reminder: Secure work is sensible work

Throughout Secure Work Month, Robotiq celebrates the producers who’re remodeling end-of-line operations into safer, smarter, and extra sustainable workplaces.

When security turns into the inspiration of automation, everybody advantages:

• Operators go dwelling wholesome and motivated.
• Managers see predictable uptime and ROI.
• Factories turn into resilient and future-ready.

This October, take a recent have a look at how your groups palletize. A small step towards automation immediately may stop accidents — and drive long-term productiveness — for years to return.

Able to See Secure Automation in Motion?

So, will Lean Palletizing deliver security and price effectivity to your manufacturing unit? Earlier than committing, know precisely what automation can ship to your manufacturing line(s).

👉 Strive the Robotiq Palletizing Match Device to obtain:

• A customized 3D simulation of your palletizing cell.
• ROI and payback calculations primarily based in your manufacturing knowledge.
• A downloadable report you’ll be able to share along with your workforce.

Begin quick. Scale with confidence.