How RAIN boosted throughput with a compact cobot palletizer

RAIN Pure Mountain Spring Water runs a fast-moving beverage operation. A number of SKUs, tight ground house, and rising demand put stress on their end-of-line group. The most important bottleneck was handbook palletizing. Operators had been lifting 30-lb instances at six per minute, typically reaching 100,000 lbs per shift. Throughput trusted human endurance, and the pressure was including up.

When handbook palletizing holds the road again

RAIN confronted acquainted challenges for mid-sized beverage producers:

• Labor-intensive duties: Two operators stacked heavy corrugated instances all shift lengthy.
• SKU complexity: Extra product variations elevated the chance of stacking and labeling errors.
• Restricted house: Conventional palletizing tools was too giant for his or her facility.

Even with engineering experience in-house, constructing a customized palletizer would have meant lengthy lead occasions and better threat.

A compact, ready-to-run repair

RAIN chosen the Robotiq PE20 Lean Palletizer, powered by a collaborative robotic from Common Robots. The system delivered the velocity and reliability they wanted—with out main format modifications.

Key benefits for RAIN:

• Small footprint that match their current line
• Built-in security scanner that lowered guarding necessities
• Quick deployment with minimal downtime
• Straightforward programming, even with out robotics expertise

Founder Mark Majkrzak summed it up merely:

“This answer improves throughput, operator well being and security, gross manufacturing and labor utilization. All with out anybody dropping their job.”

Turning heavy lifting into high-value work

Automation didn’t substitute RAIN’s group; it elevated them.
The 2 operators beforehand devoted to palletizing now maintain forklift certifications and help higher-value areas of the plant.

In the meantime, the PE20 runs constantly and retains tempo with manufacturing. RAIN obtained:

• Speedy throughput good points
  
• A safer, extra ergonomic workflow
  
• A faster-than-expected ROI

What this implies for beverage producers

RAIN’s expertise displays a sample throughout the Meals & Beverage business. Compact cobot palletizers take away probably the most bodily demanding end-of-line activity. They scale with SKU modifications. They match the place conventional techniques can’t. They usually ship leads to weeks, not months.

If you wish to see whether or not palletizing automation is sensible in your facility, begin right here. 

 Strive the Palletizing Match Device — a fast, interactive technique to see if Lean Palletizing is the correct match in your line.

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