Eckerts Wacholder Brennerei GmbH is a German distillery that blends long-standing craftsmanship with trendy manufacturing strategies. To enhance packaging effectivity, the corporate carried out Robotiq Lean Palletizing. This automation mission elevated throughput, improved security, and decreased the guide workload—all with out disrupting the distillery’s conventional processes.
The problem: Heavy cartons, weak containers, and restricted house
Eckerts produces and ships a variety of spirits. The top-of-line palletizing course of created a number of bottlenecks:
- Heavy cartons (as much as 8 kg every) slowed down guide dealing with.
- Structurally weak containers required light, constant placement.
- A compact workshop made it troublesome to put in totally enclosed techniques.
- Security considerations arose as a result of staff wanted to work near the robotic.
- Coaching time for brand new know-how needed to stay minimal to keep away from disruptions.
The group needed automation that improved effectivity whereas defending each product high quality and worker well-being.
Why Eckerts chosen Robotiq
To validate the answer, Eckerts despatched its heaviest cartons to Robotiq’s Lyon workplace. The palletizer efficiently dealt with each field sort, demonstrating its functionality earlier than set up.
Key attributes that supported the choice:
- Open, enclosure-free structure that match the distillery’s restricted flooring house.
- Built-in security options that cease the robotic routinely when folks method.
- Quick onboarding, permitting staff to make use of the system confidently after someday of coaching.
- Compatibility with 15 completely different carton sorts, decreasing changeover effort.
“This resolution is among the finest issues we’ve purchased in recent times. The system has been operating flawlessly from day one.”
– Manufacturing Supervisor Andreas Klemp
The answer: Robotiq Lean Palletizing
Robotiq Lean Palletizing supplied the next capabilities:
- Excessive throughput, supporting as much as 500 cartons per hour.
- Exact dealing with, splendid for fragile or weaker cardboard constructions.
- Secure human-robot interplay, suited to small manufacturing areas.
- Person-friendly software program that simplifies setup and operation.
The system’s design allowed Eckerts to automate palletizing whereas preserving the workflow of a standard distillery surroundings.
Outcomes: Effectivity, security, and sooner operations
After implementing the Robotiq resolution, Eckerts noticed a number of enhancements:
1. Elevated effectivity
The palletizer dealt with heavy masses persistently, decreasing guide lifting and bettering total throughput.
2. Decrease labor prices
Operators might shift from repetitive duties to higher-value tasks in manufacturing.
3. Safer working circumstances
Constructed-in security options maintained a safe surroundings, even inside a compact workspace.
4. Speedy worker adoption
Coaching required solely someday, decreasing downtime and enabling rapid use.
The affect: Custom supported by trendy automation
Eckerts’ expertise demonstrates how automation can combine seamlessly right into a heritage-focused trade. Robotiq Lean Palletizing helped the distillery:
- Preserve product high quality
- Scale back bodily pressure
- Enhance manufacturing stability
- Assist long-term operational sustainability
Automation turned a technique to shield craftsmanship, not exchange it.
Discover Lean Palletizing for your self
Producers going through heavy masses, blended packaging, or workforce constraints can profit from the identical dependable and secure automation system used at Eckerts.
If you wish to see whether or not palletizing automation is sensible in your facility, begin with the Palletizing Match Instrument — a fast, interactive technique to see if Lean Palletizing is the best match in your line.
Need extra tales from actual factories like yours?
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