Why You Ought to Automate Your Field Palletizing Now

Think about working a facility manually, solely to search out out that automating your finish of line can enhance throughput per hour by round 200% – 400%. Not solely that, nevertheless it reduces your reliance on discovering new labor, handle rising prices, and reduces product injury.

The truth is, research present that as much as 10–11% of pallet hundreds arrive broken, and round 12.5% of product injury is pallet-related, which highlights the dangers guide palletizing creates.

On this article, we’ll showcase (with real-life examples!) how automating your field palletizing can considerably enhance the effectivity and productiveness of your facility.

The hidden prices of guide palletizing

Many warehouses select to automate their end-of-line for causes corresponding to:

1. 1. Consistently needing to rent and practice new employees, solely to lose them quickly afte4r on account of well being points or the repetitive nature of the work.
   2. Rising labor prices that don’t translate into greater output or improved consistency.
   3. High quality and throughput various from shift to shift, creating inefficiencies and delays.
   4. Rising stress to fulfill sooner supply schedules that guide palletizing merely can’t maintain.

These are hidden prices many companies don’t have a spreadsheet for to watch, however it may well closely hinder the profitability of the corporate.

How automated field palletizing works

Merely put, automated field palletizing makes use of a robotic arm with a gripper, sensors, and clever software program to carry every field from the conveyor and place it gently onto the pallet.

Lowering product injury 

Each motion of the automated palletizer is fastidiously managed, gripping every field securely and putting it gently onto the pallet. The result’s a neat, steady stack the place each field is strictly the place it needs to be and weight is evenly distributed to stop shifting in transport.

Briefly, the mild dealing with and precision of automated palletizing imply each pallet arrives simply as excellent as when it left your line.

Boosting effectivity & output

With corporations like Heinerle Berggold discovering that automating their palletizing may cowl nearly three worker shifts, it was nearly a no brainer for them to start out automating.

With automated palletizing, you may obtain just about no downtime; just because the robotic doesn’t get drained, want a toilet break, or name in sick. On high of that, output will increase considerably, as one robotic can palletize as much as 1,600 circumstances per hour (greater than double what an operator can do). And in case your merchandise change or sizes want updating, the group can simply use the On-line Product Editor to make changes very quickly.

The truth is, one of many core causes the Good Palletizer was chosen over different options, in keeping with the German bakery Lebkuchnerei Woitinek, is the system’s user-friendliness. It’s nearly as straightforward to function as a smartphone.

ROI and aggressive benefit

Investing in automated palletizing delivers a return you may measure. By decreasing the returns primarily based on product injury, you chop pointless prices and shield your margins.

Moreover, sooner, extra constant success retains prospects glad and repair ranges excessive, strengthening your popularity. And with a system that may simply scale as your online business grows, you’re not simply fixing immediately’s challenges; you’re constructing a aggressive benefit for the long run.

Implementation issues

Earlier than you put money into automated field palletizing, it’s essential to assume via just a few key elements. It doesn’t must be sophisticated—and at Good Robotics, we be sure it isn’t.

We’ll assess your flooring area to make sure the answer matches seamlessly into your structure, and we’ll deal with integration together with your current or new tools and software program so all the things works collectively with out disruption.

Our cobot palletizer is designed with security at its core, utilizing imaginative and prescient and movement sensors to stop collisions with operators. We will additionally implement further security measures, corresponding to mild curtains, to create a good safer working atmosphere.

And when it’s time to go reside, we offer hands-on employees coaching so your group feels assured and able to get essentially the most out of the system from day one.

Backside line

Automating your field palletizing is totally mandatory to remain forward on this aggressive market. Labor is brief, retraining prices are excessive, and guide processes create bottlenecks that decelerate your complete operation. With automated palletizing, you acquire reliability, greater output, and suppleness — all whereas decreasing dependency on scarce labor. Briefly, automation is now not a nice-to-have, however vital for long-term competitiveness.